Non-Standard Automation Solutions Provider

Orion Electronics > Non-Standard Automation Solutions Provider

Orion has customized many non-standard applications as well. In such cases we can custom design our controllers which have added inputs and outputs which integrate your whole system. These solutions are economical, hassle free and reliable.

In the applications list that follows, we have added a few animations of some of the successful applications which we have done. We intend to convey that any type of such an indexing motion can be completely automated by us. Right from designing such a system for you, to manufacturing and installing it at your works, Orion does it all.

Non-standard-Automation-solutions

Rotary Indexing

Rotary Indexing is slightly different that regular linear indexing in that, the movement of the job is in degree and not in mm. It gets even harder if you expect a accuracy in microns. 1 micron is 0.000001 mm.

Moving Light Controls for Light Houses

The Lighthouses are designed to emit light from a system of lamps and lenses, and meant for navigation tool for maritime pilots either on coast or inland-waterways. This concentration of light is accomplished with rotating lens assembly.

Linear Indexing

Linear Indexing is a very general and widely used actuating movement in various industrial applications today. Today, we can offer various flexibility and functionalities in linear indexing movement.

Tube Orientation for Packaging Industry

Orion Tube Orientation control is one of the most successful and well known control units. This unit is basically meant to orient the tubes or bottles for “I mark” or such orientation.

Collar-Band Cutting Machine

Collar-band cutting machine is another Special Purpose machine automated using Orion control system. This is an automated feeding machine which is stepper controlled.

Apart from these, there are various other requirements where ORION controllers can be extremely useful!

  1. For example, there could be long jobs, where continuous welding through the length may not be required. Instead, operator would like to weld for X length and then keep Y length un-welded. This can save time, material and also avoid deformation due to excess heat. We design controllers which have programmable speeds during X portion and Y portion, Dwell Times, Homing Facility etc.
  2. Another possibility could be like Flange to Pipe Welding. In such case the Rotary Motion can be Controlled by ORION Controller.
  3. Or it could be welding a number of nuts at various positions on a plate.